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Boeing Commercial Airplanes (BCA) Terms and Conditions
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6XXX - QUALITY ASSURANCE
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NEW
NO.
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OLD
NO.
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REV
NO.
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CLAUSE TITLE/TEXT
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60XX
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QUALITY/QUALITY SYSTEMS
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6012
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698
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021505
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SELLER NONCONFORMANCE RESPONSIBILITY
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1.0 The Seller is responsible for the nonconformance(s) found in the product listed
on this Rejection Purchase Order (RPO). The nonconformance will become part of your
company's quality rating as recorded in the Supplier Performance Measurement System.
2.0 When the Seller disagrees with the determination of fault, Seller shall submit
a written request for a Change of Charge (COC) to the initiator within thirty (30)
calendar days from the date of notification. The request must include the reason
and documentation/objective evidence supporting the request. Failure to notify LBD
of disagreement with the determination of fault will be deemed to be a confirmation
of the Seller's acceptance of nonconformance responsibility.
3.0 Upon receipt of a request for corrective action by LBD, the Seller shall conduct
a review to determine what immediate corrective action must be taken to mitigate
the effect of the nonconformance's. Failure to respond within the time allowed per
the request may result in LBD withholding Seller's authorization to deliver products
to LBD and may eventually lead to Seller's removal from the Boeing approved supplier's
list.
4.0 The Seller shall not begin a teardown inspection of product without notifying
LBD Quality Assurance forty-eight (48) hours prior to commencement of the inspection.
LBD Quality Assurance reserves the right to witness the teardown inspection.
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6020
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625
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052710
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EXCESS INVENTORY REQUIREMENTS
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Seller shall strictly control all inventory of Boeing proprietary product that is
in excess of purchase document quantity in order to prevent product from being sold
or provided to any third party without prior written authorization from Boeing.
Additionally, Seller shall not provide product from excess inventory that was previously
rejected or returned by Boeing without prior written authorization from Boeing.
When Seller fulfills an order in support of this purchase document with product
from excess inventory for which seller was the original manufacturer, seller shall
be able to demonstrate traceability to the original Boeing purchase document that
authorized manufacture of the product when requested by Boeing.
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6021
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655**
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011411
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Deleted.
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6022
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645
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101411
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BOEING QUALITY MANAGEMENT SYSTEM REQUIREMENTS, APPENDIX D
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Seller is required to maintain a quality system in compliance with Buyer's document
D6-82479, "Boeing Quality Management System Requirements for Suppliers" and Appendix
D, Quality Maintenance Systems - Requirements For Aviation, Space and Defense Distributors
and requirements for Boeing Recognition of Aviation, Space and Defense Quality Management
System Accredited Certification/Registration to such document as each may be amended
from time to time. Such document and appendix are incorporated herein and made a
part hereof by this reference.
Buyer reserves the right to conduct surveillance at Seller's facility to make final
determination that Seller's quality system meets the requirements as set forth herein.
A copy of Buyer's document D6-82479, including all appendices and addenda can be
obtained at the following URL address:
http://www.boeingsuppliers.com/supplier/index.html
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6024
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656
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101411
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BOEING QUALITY MANAGEMENT SYSTEM REQUIREMENTS FOR SUPPLIERS, APPENDIX A, ADDENDUM
1 AND ADDENDUM 2
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Seller is required to maintain a quality system in conformance with Buyer's document
D6-82479, "Boeing Quality Management System Requirements for Suppliers", Appendix
A, Quality Management Systems - Requirements for Aviation, Space and Defense Organizations
and Addendum1, Variation Management of Key Characteristics and Addendum 2, Quality
System Requirements for Deliverable Software and requirements for Boeing Recognition
of Aviation, Space and Defense Quality Management System Accredited Certification/Registration
to such document as each may be amended from time to time. Such document, appendix
and addenda are incorporated herein and made a part hereof by this reference. Buyer
reserves the right to conduct surveillance at Seller's facility to determine that
Seller's quality system meets the requirements as set forth herein. A copy of Buyer's
document D6-82479, including all appendices and addenda can be obtained at the following
URL address:
http://www.boeingsuppliers.com/supplier/index.html
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6025
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660
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101411
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BOEING QUALITY MANAGEMENT SYSTEM REQUIREMENTS FOR SUPPLIERS, APPENDIX A AND ADDENDUM
1
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Seller is required to maintain a quality system in conformance with Buyer's document
D6-82479, "Boeing Quality Management System Requirements for Suppliers", Appendix
A, Quality Management Systems - Requirements for Aviation, Space and Defense Organizations
and Addendum1, Variation Management of Key Characteristics and requirements for
Boeing Recognition of Aviation, Space and Defense Quality Management System Accredited
Certification/Registration to such document as each may be amended from time to
time. Such document, appendix and addenda are incorporated herein and made a part
hereof by this reference.
Buyer reserves the right to conduct surveillance at Seller's facility to determine
that Seller's quality system meets the requirements as set forth herein.
A copy of Buyer's document D6-82479, including all appendices and addenda can be
obtained at the following URL:
http://www.boeingsuppliers.com/supplier/index.html
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6028
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667
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121609
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DISTRIBUTOR REQUIREMENT
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Seller shall provide evidence that the product(s) provided in accordance with this
purchase document are new and were obtained from the original manufacturer identified
within this purchase document. Seller’s evidence shall include a legible copy
of the original manufacturer’s certificate of conformity (C of C) and seller’s
packing sheet with reference to the provided manufacturer’s C of C.
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6043
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649
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101411
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BOEING QUALITY MANAGEMENT SYSTEM REQUIREMENTS FOR SUPPLIERS, APPENDIX A AND ADDENDUM
2
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Seller is required to maintain a quality system in conformance with Buyer's document
D6-82479, "Boeing Quality Management System Requirements for Suppliers", Appendix
A, Quality Management Systems - Requirements for Aviation, Space and Defense Organizations
and Addendum 2, Quality System Requirements for Deliverable Software and requirements
for Boeing Recognition of Aviation, Space and Defense Quality Management System
Accredited Certification/Registration to such document as each may be amended from
time to time. Such document, appendix and addenda are incorporated herein and made
a part hereof by this reference.
Buyer reserves the right to conduct surveillance at Seller's facility to determine
that Seller's quality system meets the requirements as set forth herein.
A copy of Buyer's document D6-82479, including all appendices and addenda can be
obtained at the following URL: http://www.boeingsuppliers.com/supplier/index.html
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6044
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650
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101411
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BOEING QUALITY MANAGEMENT SYSTEM REQUIREMENTS FOR SUPPLIERS, APPENDIX A
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Seller is required to maintain a quality system in conformance with Buyer's document
D6-82479, "Boeing Quality Management System Requirements for Suppliers", Appendix
A Quality Management Systems - Requirements for Aviation, Space and Defense Organizations
and requirements for Boeing Recognition of Aviation, Space and Defense Quality Management
System Accredited Certification/Registration to such document as each may be amended
from time to time. Such document and appendix are incorporated herein and made a
part hereof by this reference.
Buyer reserves the right to conduct surveillance at Seller's facility to determine
that Seller's quality system meets the requirements as set forth herein.
A copy of Buyer's document D6-82479, including all appendices and addenda can be
obtained at the following URL:
http://www.boeingsuppliers.com/supplier/index.html
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6045
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651
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052710
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Deleted.
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6055
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668 *
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040111
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SELLER QUALITY REQUIREMENTS
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Seller shall comply with the following requirements and flow down all applicable
sections to its subcontractors:
1. Seller shall furnish goods and services in accordance with all requirements of
this purchase document (including descriptions, specifications, drawings and schedules),
to standard commercial practices and where applicable, other specifications identified
within the technical requirements documentation or other attachments which are part
of this purchase document. The Seller shall ensure that all articles are of new
manufacture and free of Foreign Object Debris/Damage (FOD).
2. Seller shall ensure right of entry and provide all reasonable facilities to Boeing,
Boeing Customer, and Regulatory Agency personnel to inspect and evaluate Seller's
facilities, systems, data, equipment, personnel and any articles that will be incorporated
into Boeing type-certificated articles. While Boeing reserves the right to conduct
inspection on a surveillance basis or to the extent of 100 percent inspection, no
shipments are to be held for Boeing unless Boeing Source Acceptance is invoked on
the purchase document.
3. Seller shall maintain, on file at the Seller's facility, Quality records
traceable to the conformance of the article delivered to Boeing. Seller shall make
such records available to regulatory authorities and Boeing's authorized representatives.
Seller shall retain such records for a period of not less than (10) ten years from
the date of shipment under each applicable Order. Seller shall maintain all records
related to the current first article inspection (FAI) for (10) ten years past final
delivery of the last Product covered by the FAI.
4. Seller shall strictly control all inventory of Boeing proprietary articles that
are in excess of purchase document quantity in order to prevent articles from being
sold or provided to any third party without prior written authorization from Boeing.
Additionally, Seller shall not provide articles from excess inventory that were
previously rejected or returned by Boeing without prior written authorization from
Boeing.
5. When Boeing identifies nonconforming articles and determines the cause to be
the Seller's fault, the Seller shall be notified and take immediate action to
eliminate the nonconformance on all articles in Seller's control. Boeing will
provide the Seller with notification in the form of a Nonconformance Notification
(NN) or Supplier Corrective Action Notice (SCAN). Upon receipt of such notification,
the Seller shall develop and implement acceptable corrective action. Seller shall
also maintain, on file, verification that root cause corrective action has occurred
and has resolved the subject condition. Boeing reserves the right to review the
verification data at the Seller's facility or have the data submitted to Boeing.
When a SCAN is used for notification, the Seller shall comply with the requirements
of SCAN Attachment 1.
6. Boeing reserves the right to reject any root cause and/or corrective action determination
provided by the Seller, and may request subsequent investigation and/or corrective
action to either Boeing or Seller-initiated corrective action requests. If the Seller
is late in responding to corrective action requests by Boeing, or if Boeing requires
subsequent corrective action, Boeing reserves the right to withhold acceptance of
shipments either at source or destination until Seller's corrective action is
submitted to Boeing's satisfaction.
7. When the Seller disagrees with the determination of fault, Seller shall submit
a written request for a Change of Charge (COC) to the initiator within thirty (30)
calendar days from the date of notification. The request must include the reason
and documentation/objective evidence supporting the request. Failure to notify Boeing
of disagreement with the determination of fault will be deemed to be a confirmation
of the Seller's acceptance of nonconformance responsibility.
8. Seller shall provide written notification to Boeing within one (1) business day
when a nonconformance is determined to exist, or is suspected to exist, on product
already delivered to Boeing under this purchase document:
8.1 When the following is known, written notification shall include the following
information:
- Boeing Purchase Document number(s).
- Affected process(es) or product number(s) and names.
- Description of the nonconforming condition and the affected engineering
requirement (i.e. what it is and what it should be).
- Quantities, dates and destinations of delivered shipments.
- Suspect/affected serial number(s) or date codes.
Note: If the condition is possible safety of flight, submit all available information
immediately.
8.2 Seller shall notify the following:
- The Boeing Procurement Representative.
- The Boeing Supplier Quality Field Representative that has oversight of Sellers facility,
and,
- BCA Supplier Quality Special Investigations Group.
8.3 Written notification shall be submitted to the BCA Supplier Quality Special
Investigations Group via:
- The Boeing Partners Network, or when unavailable,
- Email Non-Proprietary information to smpsi@boeing.com
or,
- Fax (425-717-8010) Note: When faxing proprietary information, a recipient must be
standing by to receive fax.
8.4 If the nonconforming condition has been previously identified by Boeing using
a nonconformance record and requesting a corrective action response, the Seller
shall notify the Boeing investigator identified on the corrective action request
that additional parts are affected.
Note: Additional part numbers or new nonconforming conditions are in scope for the
NoE process.
8.5 The requirements set forth above shall be flowed down by Seller to sub-tier
suppliers, with the modification that all sub-tier notification shall pass through
Seller (and not be made direct from sub-tier to Boeing). Seller shall notify Boeing
of all sub-tier escapes in accordance with respective communication process set
forth herein.
9. Seller is required to maintain compliance with Boeing Approved Process Sources
(D1-4426) as may be revised from time to time. This document defines the approved
sources for special processing, composite raw materials, composite products, aircraft
bearings, designated fasteners, and metallic raw materials.
10. Seller shall maintain actual processor certifications for all D1-4426 special
processes performed in accordance with the requirements of this purchase document.
In addition to all certification requirements defined by the applicable processing
specification(s), the certifications shall contain the following:
- The complete part number of the article(s) represented by the
certification;
- The total quantity of the parts (for each part number) represented
by the certification;
- The company name and address of the performing processor. The
address shall include street address, city and state;
- The specification number(s) and revision letter of the D1-4426
process performed. Seller shall provide such certification upon Boeing request.
11. Seller's use of approved processors does not relieve Seller from verifying
that the processor and the article conforms to all applicable process specification
requirements.
12. Where Boeing specifications and/or processes are listed within the detail design,
specification control, or envelope drawing, incorporated by this purchase document,
Seller shall adhere to the latest revision of the Boeing specification and/or process,
unless otherwise specified in the purchase document.
13. When specifically requested by Boeing, Seller shall make specified quality data
and/or approved design data available in the English language.
14. McDonnell Douglas (MD) heritage articles produced under this purchase document
and containing metallic raw material from foreign producers required to conform
to federal, military or industrial specifications shall be procured in accordance
with Douglas Material Specification (DMS) 2201. When required, the Seller shall
certify to Douglas Material Specification (DMS) 2201. A Seller's authorized
Quality Assurance representative shall sign the certification. The Seller shall
maintain on file a certification traceable to each article listing the material
and the foreign producer's name and address.
15. Seller shall ensure that interior articles that are certified to Federal Aviation
Regulation (FAR) 25.853 requirements continue to meet such requirements for subsequent
articles on production units. Upon request, the supplier shall provide proof of
testing of articles to verify their conformance to flammability requirements.
16. When the Seller uses sampling inspection as a means of product acceptance, the
plan shall be statistically valid and appropriate for use. The plan shall preclude
the acceptance of known defectives in the lot.
17. For Diversion/Offload Work, the Seller's operator shall stamp to the right
of each Seller accomplished production operation on the Fabrication Order (FO),
or Seller's equivalent shop traveler. The Seller's inspector shall stamp
to the right of each established inspection operation on the FO or Seller's
equivalent shop traveler to certify the quality and completeness of the work operation
performed. When Quality Clause 6211 is referenced on this Purchase Document line
item a Boeing Source Inspector shall stamp to the right of each designated Boeing
source inspection sequence on the FO or on Seller's shop traveler, and Work
Order and the Seller's packing sheet. Stamped copies of the FO or Seller's
shop traveler, Work Order and packing sheet shall accompany the shipment.
18. The Seller's shipping documentation shall contain the following:
- A Packing Sheet;    
- A signed or stamped and dated Certificate of Conformity (C of C) statement on the
packing sheet certifying its Quality Assurance department has inspected the articles
and they adhere to all contract requirements, applicable drawings, and/or specifications;
- The nonconformance/rejection tag number(s), and a copy of the nonconformance/rejection
tag(s) for the articles shipped, as applicable;
- A copy of any completed Boeing corrective action request follow-up documentation
for article(s) being shipped;
- Evidence of Boeing acceptance, when Boeing Source Acceptance is required;
- A Serialized Parts List identifying parts with assigned serial numbers. The list
shall contain the part numbers, part nomenclature and part serial numbers. This
list shall also include part change letters when applicable;
- Control identity of the end item deliverable of raw material or purchased articles,
as applicable. The control identification is traceable to the article processed
in a single run (same manufacturing date, lot, batch, heat, job or shop traveler
number). When multiple lots are included in one shipment, Seller shall clearly separate
the control identity of the respective lots. Serial numbers are required as part
of control identity when specified by the engineering data;
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6056
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697 *
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040111
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SUPPLEMENTAL QUALITY REQUIREMENTS
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Seller shall comply with the following requirements and flow down all applicable
sections to its subcontractors:
1.0 Change in Quality Management Representative
1.1 Seller shall promptly notify Boeing of any changes in the management representative
with assigned responsibility and authority for the quality system.
2.0 English Language
2.1 When specifically requested by Boeing, Seller shall make specified
quality data and/or approved design data available in the English language.
3.0 Change in Manufacturing Location
3.1 Seller shall notify Boeing in writing prior to any change in the manufacturing
facility location of any articles produced in support of this purchase document.
Notification shall be made to the Boeing Procurement Representative responsible
for the management of this purchase document and the Boeing Supplier Quality Representative
responsible for the oversight of the Seller's Quality Management System.
4.0 Retention of Records.
4.1 Seller shall maintain, on file at the Seller's facility, Quality records
traceable to the conformance of product/part numbers delivered to Boeing. Seller
shall make such records available to regulatory authorities and Boeing's authorized
representatives. Seller shall retain such records for a period of not less than
(10) ten years from the date of shipment under each applicable Order for all product/part
numbers unless otherwise specified on the Order. Seller shall maintain all records
related to the current first article inspection (FAI) for (10) ten years past final
delivery of the last Product covered by the FAI.
4.2 At the expiration of such period set forth above and prior to any disposal
of records, Seller will notify Boeing of records to be disposed of and Boeing reserves
the right to request delivery of such records. In the event Boeing chooses to exercise
this right, Seller shall promptly deliver such records to Boeing at no additional
cost on media agreed to by both parties.
5.0 Excess Inventory
5.1 Seller shall strictly control all inventory of Boeing proprietary articles
that are in excess of purchase document quantity in order to prevent articles from
being sold or provided to any third party without prior written authorization from
Boeing. Additionally, Seller shall not provide articles from excess inventory that
were previously rejected or returned by Boeing without prior written authorization
from Boeing.
6.0 Control of Nonconforming Product
6.1 When Boeing notifies Seller of a detected nonconformance, Seller shall
immediately take action to eliminate the nonconformance on all products in Seller's
control. When nonconforming product is determined to be Seller's fault, Boeing will
provide Seller with notification in the form of a Nonconformance Notification (NN)
or Supplier Corrective Action Notice (SCAN). Upon receipt of such notification,
Seller shall develop and implement acceptable corrective action. When a SCAN is
used for notification, Seller shall comply with the requirements of SCAN Attachment
1.
6.2 Seller shall maintain verification that root cause corrective action
has occurred and has resolved the nonconforming condition. At the specific request
of Boeing, this verification shall occur after implementation of the corrective
action to ensure detected nonconformance has been eliminated. Boeing reserves the
right to review the verification data at the Seller's facility or have the data
submitted to Boeing.
6.3 When Seller disagrees with the determination of fault, Seller shall submit
a document request for a Change of Charge (COC) to the initiator within thirty (30)
calendar days from the date of notification. The request must include the reason
and documentation/objective evidence supporting the request. Failure to notify Boeing
of disagreement with the determination of fault will be deemed to be a confirmation
of Seller's acceptance of nonconformance responsibility.
6.4 Boeing reserves the right to reject any root cause and/or corrective
action determination provided by Seller, and may request subsequent investigation
and/or corrective action to either Boeing or Seller-initiated corrective action
requests. If Seller is late in responding to Boeing corrective action requests,
or if Boeing requires subsequent corrective action, Boeing reserves the right to
withhold acceptance of shipments either at source or destination until Seller corrective
action is submitted to Boeing's satisfaction.
7.0 Notification of Escape (NOE)
7.1 Seller shall provide written notification to Boeing within one (1) business
day when a nonconformance is determined to exist, or is suspected to exist, on product
already delivered to Boeing under this purchase document.
7.2 When the following is known, written notification shall include the following
information:
- Boeing Purchase Document number(s).
- Affected process(es) or product number(s) and names.
- Description of the nonconforming condition and the affected engineering requirement
(i.e. what it is and what it should be).
- Quantities, dates and destinations of delivered shipments.
- Suspect/affected serial number(s) or date codes.
Note: If the condition is possible safety of flight, submit all available
information immediately.
7.3 Seller shall notify the following:
- The Boeing Procurement Representative.
- The Boeing Supplier Quality Field Representative that has oversight of Sellers facility,
and,
- BCA Supplier Quality Special Investigations Group.
7.4 Written notification shall be submitted to the BCA Supplier Quality Special
Investigations Group via:
- The Boeing Partners Network, or when unavailable,
- Email Non-Proprietary information to smpsi@boeing.com
or
- Fax (425-717-8010) Note: When faxing proprietary information, a recipient must be
standing by to receive fax.
7.5 If the nonconforming condition has been previously identified by Boeing
using a nonconformance record and requesting a corrective action response, the Seller
shall notify the Boeing investigator identified on the corrective action request
that additional parts are affected.
Note: Additional part numbers or new nonconforming conditions are in scope
for the NoE process.
7.6 The requirements set forth above shall be flowed down by Seller to sub-tier
suppliers, with the modification that all sub-tier notification shall pass through
Seller (and not be made direct from sub-tier to Boeing). Seller shall notify Boeing
of all sub-tier escapes in accordance with respective communication process set
forth herein.
8.0 Quality Performance
8.1 If Seller fails to achieve and maintain 98% quality acceptance rate for
BCA as shown in Boeing Enterprise Supplier Tool (BEST), see note below, the Seller
may be subject to Supplier Funded Source Inspection (SFSI). SFSI shall be implemented
in accordance with the following steps:
Obtaining source inspection from a Boeing-qualified contractor at Seller's
own expense;
Reimbursing Boeing for reasonable Boeing costs incurred at the point of manufacture
(i.e. Seller's site) to verify product conformance;
Reimburse Boeing for reasonable Boeing costs incurred at the point of receipt
to verify product conformance.
Note: The Seller's BEST quality acceptance rate is a calculation of the ratio
of acceptable units delivered to the total units delivered, or an alternate criteria
quality acceptance rating, equivalent to 98% as defined by the contracting Boeing
site(s).
9.0 Boeing Approved Process Sources (D1-4426)
9.1 Seller is required to maintain compliance with this document as may be
revised from time to time. This document defines the approved sources for special
processing, composite raw materials, composite products, aircraft bearings, designated
fasteners, and metallic raw materials.
9.2 Seller and their subcontractor(s) shall utilize sources listed in
Document D1-4426 "Approved Process Sources" whenever the manufacturing
and/or inspection processes listed in D1-4426 are performed on this purchase document.
The current version of D1-4426 is accessible via the internet at the following web
address http://www.boeingsuppliers.com/d14426/
9.3 Seller shall maintain actual processor certification for all D1-4426
special processes performed in accordance with the requirements of this purchase
document. In addition to all certification requirements defined by the applicable
processing specification(s), the certifications shall contain the following:
- The complete part number of the article(s) represented by the certification;
- The total quantity of the parts (for each part number) represented by the certification;
- The company name and address of the performing processor. The address shall include
street address, city and state;
- The specification number(s) and revision letter of the D1-4426 process performed.
9.4 Seller shall provide such certification upon Boeing request.
9.5 Seller's use of approved processors does not relieve Seller from
verifying that the processor and the products conform to all applicable process
specification requirements.
9.6 Where Boeing specifications and/or processes are listed within the
detail design, specification control, or envelope drawing, incorporated by this
purchase document, Seller shall adhere to the latest revision of the Boeing specification
and/or process, unless otherwise specified in the purchase document.
10.0 Shipping Documentation:
10.1 Seller's shipping documentation shall contain the following:
- A Packing Sheet;
- A signed or stamped and dated Certificate of Conformity (C of C) statement on the
packing sheet certifying its Quality Assurance department has inspected the articles
and they adhere to all contract requirements, applicable drawings, and/or specifications;
- The nonconformance/rejection tag number(s), and a copy of the nonconformance/rejection
tag(s) for the articles shipped, as applicable;
- A copy of any completed Boeing corrective action request follow-up documentation
for article(s) being shipped;
- Evidence of Boeing's product acceptance, when Boeing Source Acceptance is required;
- A Serialized Parts List identifying parts with an assigned serial numbers. The list
shall contain the part numbers, part nomenclature and part serial numbers. This
list shall also include part change letters when applicable;
- Control identity of the end item deliverable of raw material or purchased articles,
as applicable. The control identification is traceable to the article processed
in a single run (same manufacturing date, lot, batch, heat, job or shop traveler
number). When multiple lots are included in one shipment, Seller shall clearly separate
the control identity of the respective lots. Serial numbers are required as part
of the control identity when specified by the engineering data;
11.0 Digital Product Definition
11.1 Boeing document D6-51991, "Quality Assurance Standard for Digital
Product Definition at Boeing Suppliers". When Type Design Digital Product Definition
(DPD) data is utilized in manufacturing, inspection and sub-tier flow-down of product
definition, Seller shall have a quality system to control Type Design DPD data to
the extent necessary to fulfill program requirements. Seller must obtain Boeing
DPD capability approval.
12.0 Seller Tooling Requirements
12.1 For Boeing Heritage Articles (7-Series Models) Only:
12.1.1 Seller shall comply with the requirements of D33200, Boeing Suppliers'
Tooling Document. It is Seller's responsibility to comply with the latest revision
of these documents.
12.2 For McDonnell Douglas (MD) Heritage Articles Only:
12.2.1 Seller shall comply with the below noted requirements in lieu of D33200
when fabricating, performing rework, repair, or modifications to airframe and structure
component type tooling. Sellers' electing to use Electronic datasets to define Seller
tooling used to control Boeing product must communicate such intent, Seller will
be evaluated on the type of equipment used to establish such controls. Computerized
Measurement Systems (CMS), used by a Seller must be certified to the accuracy required
to meet Tool Design tolerances.
12.2.2 The following tool categories are applicable to Boeing tools:
- Category I Tooling includes the following:
Seller or Boeing Master tooling, interface control tooling, master control tooling,
master models, master graphics models, master gauges, master templates, two dimensional
(2D) and/or three dimensional (3D) electronic models and all other tooling establishing
or controlling the tool definition.
- Category II Tooling includes the following:
Interchangeability and Replaceability (I&R) tooling, production end-item inspection
tooling, check fixtures, inspection gauges, major structure assembly jigs and sub-assembly
jigs for end item assemblies (when characteristics cannot be validated in the end
item assembly tool), and or I & R assemblies.
- Category III Tooling includes, but is not limited to the following:
Hammer dies, blanking tools, hydro blocks, stretch form blocks, post form blocks,
router boards, spin blocks, non inspection media trim templates, and drill bars.
12.2.3 Seller and their subcontractors shall inspect tools prior to
use and shall establish and maintain a documented system for the control, accountability
and configuration management of tooling to Boeing Engineering Type Design and Quality
requirements.
12.2.4. Seller and their subcontractors must be approved by Boeing Supplier
Quality Tooling prior to design and/or fabrication of Category I and Category II
tooling used for Boeing product.
12.2.5 When Seller detects damage or deviation to any Category I or
Category II tool, the Seller must report the information to Boeing.
12.2.6 Seller shall not modify, rework, or repair any Boeing tooling without
prior Boeing approval.
12.2.7. Verification that an article conforms to blueprint requirements
made from a tool used as a Media of Inspection (MOI) does not constitute acceptance
verification of Category I & Category II tooling.
12.2.8 Master Tools (Category I).
- The prime responsibility for the creation, accountability, control, and maintenance
of Master tools is vested in Boeing. Master tools shall not be reworked, repaired,
modified, duplicated, or have any part deleted without specific written approval
from Boeing, such as through a tooling purchase order.
- A Tool Design is required for every Master Tool and all gauges set to Masters in
the possession of a Seller.
- Seller shall verify and record the Master reference system dimensions prior to cycling
Master in any assembly tooling.
- Master Tooling shall not be used to directly produce Boeing product.
- Master Tooling Designs shall include the proper storage container for the Master
Tool. The Seller shall ensure the Master Tools are stored to prevent distortion,
corrosion or weather damage.
- Seller shall contact Boeing for verification of Master Tooling condition prior to
the opening and/or closing of Boeing provided Master Tooling containers. Seller
shall notify Boeing in the event of any damage to the Master Tooling container.
12.2.9 Seller Tool Inspection.
- Seller and subcontractor tooling shall be inspected by Seller prior to first usage.
Quantitative inspection results shall be recorded on a format approved by Boeing
Supplier Quality Tooling.
- All MOI tooling shall undergo periodic inspection by the Seller to verify continued
conformance of the tool.
- Initial Periodic checks shall be witnessed and concurred with by Boeing Supplier
Quality Tooling for all new, relocated, reactivated, or converted Category II tools.
Seller shall notify Boeing Supplier Quality Tooling when an initial periodic inspection
will occur. Records of periodic inspections will be made as part of the Tool history
data maintained by the Seller, and shall be made available for review during Boeing
Supplier Quality Tooling audits.
- New, relocated, reactivated, or converted Category I and II tools require acceptance
by Boeing Supplier Quality Tooling. Acceptance of Category III tools is the responsibility
of the Seller and may be inspected at the option of Boeing Supplier Quality Tooling.
- Seller shall notify Boeing of intent to use Electronic Digital Data to validate
any Category I and II tooling, and any other tooling when used to control an Interchangeable
Part or Assembly. Boeing will evaluate Seller's capability to implement and control
digital inspection datasets.
12.2.10 Tooling Inspection Delegation: Seller may be delegated to perform
Tooling Inspection processes by Boeing Supplier Quality Tooling. Specific instructions
will be communicated to Seller in writing noting delegated processes or partial
processes applicable to the Seller's activity. Delegated authority shall not be
transferred by the Seller, to subcontractors.
13.0 Seller MRB Disposition Requirements and Limitations
13.1 Seller shall not use dispositions of use-as-is or repair on Boeing-Designed
product. Any nonconformance of Seller's own detailed design, manufacturing,
or process requirements not included in, or affecting specifications or drawings
forming a part of this purchase document may be addressed by Seller's normal
material review process. Seller shall not make repairs or accept without repair
any nonconforming condition adversely affecting fit, form, function, performance,
safety, weight, maintainability, service life, interchangeability, or appearance
(where a factor) for this Purchase Document line item.
14.0 Material Substitution Requests
14.1 Material Substitutions are a change to Type Design Data and require
an EO/SEO to the applicable drawing, or inclusion in the Approved Material Substitution
List (AMSL) or Part Specific Approved Material Substitution List (PSAMSL) as applicable.
Sellers shall submit material substitution requests on a Vendor Information Request
(VIR) to the Boeing Procurement Agent. Material substitutions listed in the AMSL
or PSAMSL do not require additional Boeing authority.
Seller is authorized to utilize the listed substitutions within the guidelines
and requirements of the AMSL/PSAMSL.
15.0 McDonnell Douglas (MD) Heritage Deliverable Software
15.1 Sellers providing Boeing with software or articles containing software
shall prepare, implement and maintain a Software Quality Assurance Plan specifying
the software quality assurance program. Seller shall document the plan in accordance
with the requirements of Data Item Description Q-320, Software Quality Assurance
Plan. (Reference Seller's Supplier Data Requirements List (SDRL). The plan and any
subsequent changes thereto require Software Quality Assurance written approval prior
to implementation.
16.0 MD Heritage Articles - Raw Material
16.1 Seller articles produced under this purchase document line item containing
metallic raw material from foreign sources required to conform to federal, military
or industrial specifications shall be procured in accordance with Douglas Material
Specifications (DMS) 2201. When required, the Seller shall certify to DMS 2201.
Seller's authorized Quality Assurance representative shall sign the certification.
Seller shall maintain on file a certification traceable to each product listing
the material and the foreign sources' name and address.
17.0 Products of New Manufacture
17.1 Seller shall ensure that all products and materials are of new
manufacture and free of Foreign Object Debris/Damage (FOD). All products and materials
delivered, and processes performed, shall meet all specifications and requirements
contained in the Purchase Document including reference documents specified therein.
18.0 Assistance
18.1 Seller and their subcontractors shall provide all reasonable assistance,
facilities and equipment to itinerant and/or resident Boeing and Regulatory Agency
personnel.
19.0 Flammability Requirements
19.1 Seller shall verify that interior articles that are certified to Federal
Aviation Regulation (FAR) 25.853 requirements continue to meet such requirements
for subsequent production units. At Boeing request, the Seller shall provide proof
of testing of articles to verify their conformance to flammability requirements.
20.0 Technical Data Control and Acceptance
20.1 After Boeing acceptance of a Seller product design, no changes shall
be made without written authorization from Boeing for any change which will or may
affect:
- Interchangeability, performance, weight, safety, reliability, service life, fit,
form, function, and maintainability;
- Federal Aviation Administration (FAA) type certification; or
- Boeing Qualification status.
|
|
6057
|
665*
|
052710
|
Deleted.
|
|
6060
|
652
|
121600
|
ITEMS NOT SUBJECT TO QUALITY ASSURANCE REQUIREMENTS
|
|
|
|
|
1.0. Long Beach Division (LBD) Quality Assurance has reviewed this Purchase Document
line item and has determined that product is not subject to any additional quality
assurance clauses.
http://www.boeingsuppliers.com/supplier/
|
|
61XX
|
|
|
SPECIFICATION REQUIREMENTS
|
|
6120
|
679
|
121600
|
BREATHING OXYGEN
|
|
|
|
|
1.0. The Seller shall comply with the requirements of MIL-PRF-27210, Oxygen, Aviator's
Breathing, Liquid and Gas, MIL-STD-1551, Quality Control of Gaseous and Liquid Aviator's
Breathing Oxygen at Aircraft Contractor Facilities, as identified below:
- Sellers of aviator's breathing oxygen in bulk shall furnish LBD the following, with
each shipment:
- A copy of the bulk manufacturer's certificate of conformance to MIL-STD-1551 (to
assure Air Force-approved oxygen);
- The Seller's own certificate of conformance to MIL-PRF-27210 (to assure cleanliness
of transfer, storage, conversion and regulating equipment. It shall include purity,
odor and moisture results.
- Seller of aviator's breathing oxygen in portable crew cylinders shall furnish LBD
the following with each shipment:
- A copy of the bulk manufacturer's certificate of conformance to MIL-PRF-27210;
- The Seller's own certificate of conformance to assure cleanliness of transfer, storage,
conversion and regulating equipment.
2.0. Copies of test certificates and periodic test results shall be maintained on
file at the Seller's facility for a minimum of two (2) years.
|
|
62XX
|
|
|
INSPECTION
|
|
6210
|
602**
|
021505
|
SUPPLIER PAID VERIFICATION
|
|
|
|
|
1.0. Source inspection by a Boeing qualified contractor is required for items procured
on this purchase document prior to shipment from the Seller's facility. Source inspection
may include in-process activities such as processing, fabrication, witness of testing
and/or final inspection. The Seller shall obtain source inspection from a Boeing
qualified contractor at the Seller's own expense. The Seller shall provide the Boeing
qualified contractor's quality representative with a copy of this purchase order,
applicable drawings, specifications and changes thereto, and such other information
as may be required. Seller shall provide the necessary use of the Seller's facility
and equipment to perform the inspection. Seller shall obtain and provide such services
at no additional cost to Boeing.
2.0. Seller shall notify the Boeing qualified contractor after Seller's final acceptance
and at least 72 hours in advance of the time the product is to be source accepted.
|
|
6211
|
603
|
052810
|
SOURCE ACCEPTANCE
|
|
|
|
|
1.0. Boeing source acceptance is required for items procured on this purchase document
prior to shipment from the Seller's facility. Acceptance may include in-process
activities such as processing, fabrication, witness of testing and/or final inspection.
Seller shall provide the Boeing Quality Assurance Representative with a copy of
this purchase document, applicable drawings, specifications and changes thereto,
and such other information as may be required. Seller shall provide the necessary
use of the Seller's facility and equipment to perform the inspection.
Notify the Boeing Quality Assurance Representative that services the Seller's facility
via the Automated Source Activity Planning (ASAP) System ten (10) days in advance
of the required source acceptance activity. In the event your are unable to access
ASAP contact the Boeing Quality Assurance Representative or Boeing Procurement Agenent
for assistance.
|
|
6220
|
604
|
121609
|
PLANNING APPROVAL
|
|
|
|
|
When DPS 4.505, DPS 4.804, DPS 4.712, DPS 4.813, DPS 4.814, D6-1276 or D6-17781
is referenced in the Engineering data for articles specified on this purchase document,
Seller's manufacturing planning shall be approved by Boeing prior to commencing
manufacture. Upon approval, Seller shall not change the manufacturing planning without
first submitting changes to Boeing for re-approval.
|
|
6241
|
690
|
052710
|
Seller Inspection Options
|
|
|
|
|
Seller shall perform 100% inspection for in-process and final inspection or Seller
shall conform to requirements of document D1-8007 “Approval Guide for Supplier
Statistical Plans” as may be amended from time to time. A Seller that performs
statistical methods for product acceptance at receiving, in-process or final inspection
must have Boeing-approved procedures and/or plans, as required by D1-8007, prior
to implementation of statistical methods. Boeing reserves the right to conduct surveillance
at Seller’s facility to assess conformance to the requirements of document
D1-8007, available at https://suppliers.boeing.com within the “Supplier Quality”
webpage.
|
|
6244
|
654
|
052710
|
SUPPLIER INSPECTION DELEGATION AUTHORITY
|
|
|
|
|
Seller has been granted inspection delegation authority. Seller’s evidence
of inspection acceptance of product(s) identified for this purchase document shall
include a signed or stamped certificate of conformance (C of C) certifying its Quality
Assurance Department has inspected the product(s) to all applicable drawings and/or
specifications.
|
|
6250
|
657
|
040111
|
GROUND SUPPORT EQUIPMENT
|
|
|
|
|
Ground Support Equipment (GSE) is not applicable to airplane form, fit or function
and does not require Quality System or Airworthiness Certification.
|
|
6251
|
658
|
072106
|
TOOLING REQUIREMENTS
|
|
|
|
|
1.0. Digital Product Definition: Boeing document D6-51991, "Quality Assurance
Standard for Digital Product Definition at Boeing Suppliers". When Type Design
Digital Product Definition (DPD) data is utilized in manufacturing, inspection and
subtier flowdown of product definition, Seller shall have a quality system to control
Type Design DPD data to the extent necessary to fulfill program requirements. Seller
must obtain Boeing DPD capability approval.
1.1. Seller Developed Digital Product Definition (SDPS):
- Sellers electing to develop digital manufacturing processes for two dimensional
(2D) engineering provided by LBD shall obtain written approval from the LBD Program
Office and LBD Supplier Quality prior to changing the currently approved process.
- The Seller shall develop a Quality System to verify digital controlled processes
are traceable to the LBD approved type design. Seller shall treat all SDPD for LBD
product as derivative datasets and protect the SDPD as Boeing type design. The Seller
shall demonstrate configuration management to ensure engineering revisions are incorporated
at the proper effectivity.
- Seller shall not modify tooling-controlled processes using SDPD when LBD Master
Tooling has been developed as the source data for the tooling; unless LBD Tool Design
has developed a DPD Master Graphics Model to replace hard Master tooling. LBD Tooling
Inspection must validate tooling reconfigurations necessitated by the development
of digital definition per Section 2.0 below.
- The Seller shall develop and provide LBD Supplier Quality with a comprehensive plan
describing the Seller's quality system for management of Seller developed digital
data and SDPD processes throughout its production facilities. The requirements,
procedures and process references described in the plan shall provide the basis
for Seller organizations to implement user-level procedures and documentation.
- The Seller shall provide inspection plans for all product and tooling manufactured
using digital definition. LBD Tooling Inspection must approve Seller's digital definition
for inspection media unless delegated in accordance with Section 2.18 below.
- The Seller shall develop and maintain procedures to ensure identification and configuration
of SDPD controlled production hardware, tooling and the following SDPD systems:
- Seller developed Product Acceptance Software (PAS)
- Computerized Measurement Systems (CMS)
- CAD/CAM software and datasets
- Seller Data Analysis Software
- Seller generated datasets (derivative datasets)
- Seller Inspection datasets
- Datasets flowed to subcontractors
2.0. LBD/Seller Tooling Used to Manufacture LBD Product
2.1. The Seller shall comply with the below noted instructions in lieu
of D33200. These instructions apply to Sellers fabricating, performing rework, repair
or modifications to airframe and structure component type tooling for LBD product.
Sellers' electing to use Electronic datasets to define Seller tooling used to control
Boeing product must communicate such intent. Seller will be evaluated on the type
of equipment used to establish such controls. Computerized Measurement Systems used
by a Seller must be certified to the accuracy required to meet Tool Design tolerances.
2.2. The Seller shall utilize the following tool categories:
- Category I Tooling includes Seller or LBD Master tooling, interface control tooling,
master control tooling, master models, master graphics models, master gauges, master
templates, two dimensional (2D) and/or three dimensional (3D) electronic models
and all other tooling established or controlling the tool definition.
- Category II Tooling includes Interchangeability and Replaceability (I&R) tooling,
production end-item inspection tooling, check fixtures, inspection gauges, major
structure assembly jigs and sub-assembly jigs for end item assemblies (when characteristics
cannot be validated in the end item assembly tool) and/or I & R assemblies.
- Category III Tooling includes, but is not limited to the following: Hammer dies,
blanking tools, hydro blocks, stretch form blocks, post form blocks, router blocks,
spin blocks, non-inspection media trim templates and drill bars.
2.3. The Seller and their subcontractors must be approved by LBD Supplier
Quality Tooling prior to design and/or fabrication of tooling used for LBD product.
2.4. The Seller shall contact the LBD Procurement Representative and
request a Tooling System Survey when conducting tooling work for LBD product.
2.5. All "Category I" tooling fabrication/rework/repair requires
communication with LBD Supplier Quality Tooling prior to starting work to enable
acceptance planning by LBD Supplier Quality Tooling.
The Seller shall have all tooling inspection documentation completed
for in-process (progressive) and final inspection prior to the arrival of LBD Supplier
Quality Tooling.
2.6. When the Seller detects damage or deviation to any Category I tool,
the Seller must report the information to LBD Supplier Quality Tooling. On Category
II Tooling, the Seller shall maintain a record of all deviations found with corrective
actions coordinated and approved by LBD Supplier Quality Tooling and provided to
LBD upon request.
2.7. The Seller shall not modify, rework, or repair any LBD tooling
without prior LBD approval.
2.8. Verification that an article conforms to blueprint requirements
made from a tool used as a Media of Inspection (MOI) does not constitute acceptance
verification of Category I and Category II tooling.
2.9. Master Tools (Category I)
- The prime responsibility for creation, accountability, control and maintenance of
Master Tools is vested in LBD.
- Master Tools shall not be reworked, repaired, modified, duplicated or have any part
deleted without specific written approval of LBD Supplier Quality Tooling.
- A Tool Design is required for every Master Tool and all gauges set to Masters in
the possession of the Seller.
- The Seller shall verify and record the Master reference system dimensions prior
to cycling Master in any assembly tooling.
- Master Tooling shall not be used to directly produce LBD product.
- Master Tooling Designs shall include the proper storage container for the Master
Tool. The Seller shall ensure the Master Tools are stored to prevent distortion,
corrosion or weather damage.
2.10. When the Seller elects to convert physical Master Tooling to Electronic
Definition, the Seller shall follow this preferred process for gage elimination
and replacement with digital configuration control. Digital configuration will replace
the use of physical Category I Tooling as a Manufacturing Control Media. Digital
configuration will also be used to perform periodic tool inspection (routine check)
of manufacturing production tooling, replacing the use of Master Models and Physical
Gauges.
- Seller must have a Boeing approved CAD/CAI CMS capability.
- Tooling must be physically capable of conversion to and applying CMS digital control.
- The business case must support conversion effort.
- The Seller must request to Boeing via a Gaugeless Tooling Conversion Request Form.
2.11. The Seller shall contact LBD Quality Assurance for verification
of Master Tooling condition prior to the opening and/or closing of LBD provided
Master Tooling containers. The Seller shall notify LBD Supplier Quality Tooling
in the event of any damage to the Master Tooling container.
2.12. Seller Tool Inspection
- The Seller shall inspect all tooling fabricated for Boeing prior to requesting LBD
Tooling Source Inspection.
- The Seller shall coordinate with LBD Tooling Quality Assurance for any Master Tool
coordination requirements and schedule LBD Tooling inspection requirements.
- Supplier Tooling fabricated from electronic definition must have a reference system
on the tool or in the tool inspection document to enable recurring validation of
the tool.
- Additional tooling ball buttons may be added to the tool structure by LBD Tooling
Quality, when applied the values will be added to the tool design or stamped on
the tool. These will be identified as enhanced reference points.
- The Seller shall notify LBD Supplier Quality Tooling of the intent to use Electronic
Digital Data to validate any Category I and II tooling and any other tooling when
used to control an Interchangeable Part or Assembly. LBD Tooling will evaluate the
Seller's capability to implement and control digital inspection datasets.
2.13. Notification of LBD Supplier Quality Tooling: The Seller shall
provide LBD Supplier Quality Tooling sufficient notification to complete required
tool acceptance, per the following lead times specific to the Seller's location:
- Local (7 Southern California counties) - Forty-Eight (48) Hours
- North America (Continental United States, Alaska, Mexico) - Ten (10) Working Days
- International (including Hawaii) - Thirty (30) Working Days
The Seller shall have all tooling inspection documentation completed
for in-progress (progressive) and final inspection prior to the arrival of LBD Supplier
Quality Tooling. LBD Supplier Quality Tooling voicemail number is 562-593-7725.
2.14. Seller Mylars
- All new or modified Seller Mylars, including those created form electronic data,
shall be validated by the Seller and accepted by LBD Supplier Quality Tooling.
- Reproduced Seller Mylars must be full size and include the LBD acceptance stamps.
Reproduced Mylars do not require reacceptance by LBD Quality Assurance. When reproduced,
the original Seller Mylar shall be maintained by the Seller as the Master. Reproduced
Seller Mylars shall be checked for dimensional accuracy by measuring the ten (10)
inch grid line, or valued targets on the Mylars. The Seller shall have a documented
process for reproduction and control of any Mylar.
2.15. Reserved
2.16. Delegation: The Seller may be delegated to perform Tooling Inspection
processes by LBD Supplier Quality Tooling. Specific instructions will be communicated
to the Seller in writing noting delegated processes or partial processes applicable
to the Seller's activity. Delegated authority shall not be transferred by the Seller
to subcontractors.
|
|
6261
|
607
|
052710
|
Deleted.
|
|
6262
|
619
|
101210
|
FIRST ARTICLE INSPECTION
|
|
|
|
|
Seller shall perform First Article Inspections (FAI) in accordance with AS/EN/SJAC
9102, Aerospace First Article Inspection Requirement.
|
|
6263
|
669
|
101210
|
BOEING FIRST ARTICLE INSPECTION AND FIRST ARTICLE INSPECTION
|
|
|
|
|
Boeing First Article Inspection (BFAI) is required.
Seller shall perform First Article Inspections (FAI) in accordance with AS/EN/SJAC
9102, Aerospace First Article Inspection Requirement.
Seller shall notify Boeing's supplier quality representative for the coordination
and planning of the BFAI, prior to start of related procurement, manufacturing,
and/or processing. BFAI may include in-process inspections to be accomplished during
performance of FAI.
At a minimum, Seller shall make available the following in support of the BFAI:
- Applicable purchase document, material/process certifications, manufacturing and
inspection records; including inspection plans developed to identify progressive
inspection checkpoints for the FAI as a result of coordination and planning with
Boeing's supplier quality representative
- Applicable design data
- Applicable documented configuration baseline and configuration summary
- Applicable material review actions
- Applicable acceptance and qualification test results
- Applicable record(s) of Boeing approval for non-Boeing drawing and test procedures
- Seller's First Article Inspection Report (FAIR), as defined by AS9102
Seller shall maintain a copy of the closed BFAI record along with Seller's FAIR
documentation.
|
|
6270
|
608
|
121600
|
FIT CHECK - RECEIVING INSPECTION
|
|
|
|
|
1.0. Product received by LBD will be subject to a fit check prior to acceptance.
|
|
63XX
|
|
|
CERTIFICATION/DATA/REPORTS
|
|
6310
|
622
|
101411
|
SELLER'S REPAIR DATA
|
|
|
|
|
A description of the work accomplished by the Seller shall be included with each
shipment.
|
|
6315
|
623
|
011411
|
SURPLUS (NEW) ARTICLES
|
|
|
|
|
Seller shall provide evidence that the article(s) provided in accordance with this
purchase document are new and were produced under an FAA approved production system.
Evidence shall include documentation history demonstrating traceability to the original
manufacturer, including a legible copy of the certificate of conformity (C of C)
certifying that article(s) are new and were produced under a FAA Parts Manufacturer
Approval (PMA) or Technical Standard Order Authorization (TSOA) or a Production
Certificate (PC).
Seller shall certify that article(s) provided in accordance with this purchase document
were not subjected to severe stress, heat or environmental conditions (including
being submerged in water or otherwise exposed to corrosive agents outside of normal
operation) or obtained from or operated by any government or military services.
All Airworthiness Directives (AD's) that are represented as having been accomplished
must be documented. The C of C shall specify AD number, AD amendment number, date,
and method of compliance.
|
|
6320
|
605
|
021505
|
TEST REPORTS
|
|
|
|
|
1.0. The Seller shall include with each shipment two copies of the results of the
lot, batch or item acceptance tests required by the applicable specification. Test
reports shall include control identity (e.g., heat, lot, batch, serial number) of
material/item tested, actual values when applicable, and shall be signed by the
Seller's authorized agent. The report shall establish the quantity of material/items
associated with each traceability number shipped. Place one copy with the shipping
documentation and one copy on the inside of the shipping container.
|
|
6325
|
684
|
102411
|
TSOA REQUIREMENTS
|
|
|
|
|
Seller shall certify that article(s) on this shipment are new and were produced
under Seller's FAA issued Technical Standard Order Authorization (TSOA)
or equivalent National Aviation Authority (NAA) approval, conform to the design
data, and are in airworthy condition.
Seller's shipping documentation shall contain control identity of the article(s) on
this shipment, as applicable. The control identification shall be traceable to the
article(s) processed in a single run (same manufacturing date, lot, batch, heat,
job or shop traveler number). When multiple lots are included in one shipment,
Seller shall clearly separate the control identity of the respective lots.
|
|
6330
|
694
|
102411
|
PRODUCTION CERTIFICATE (PC) HOLDER REQUIREMENTS
|
|
|
|
|
Seller shall certify that article(s) on this shipment are new and
were produced under Seller's FAA issued Production Certificate
or equivalent National Aviation Authority (NAA) approval, conform
to the design data, and are in airworthy condition.
Seller's shipping documentation shall contain control identity of
the article(s) on this shipment, as applicable. The control identification
shall be traceable to the article(s) processed in a single run (same
manufacturing date, lot, batch, heat, job or shop traveler number).
When multiple lots are included in one shipment, Seller shall clearly
separate the control identity of the respective lots.
|
|
6335
|
682
|
102411
|
DISTRIBUTOR OF PC PARTS
|
|
|
|
|
Seller shall provide evidence that the article(s) provided in accordance with this
purchase document are new and were obtained from the original manufacturer
identified within this purchase document. An article known to have been subjected
to extreme stress, heat or environment or obtained from or operated by any
government or military source will not be accepted.
Article(s) on this shipment must have certification from the Federal Aviation
Administration (FAA) Production Certificate (PC) Holder or equivalent National
Aviation Authority (NAA) production approval holder, and be identified in accordance
with applicable FAA or NAA Regulations. Seller's evidence shall include original or a
certified true copy of the manufacturer's certificate of conformity (C of C) or
certified true copy of the regulatory airworthiness approval document certifying
that article(s) are new and were produced under FAA or NAA approval, conform to
the design data, and are in airworthy condition. Seller's packing sheet shall reference
the manufacturer's C of C and shall contain control identity of the article(s) on this
shipment, as applicable. The control identification shall be traceable to the article(s)
processed in a single run (same manufacturing date, lot, batch, heat, job or shop traveler number).
When multiple lots are included in one shipment, Seller shall clearly separate the control identity
of the respective lots.
When Airworthiness Directives (AD's) are represented as having been accomplished, the C of C
shall specify AD number, AD amendment number, date, and method of compliance.
|
|
6340
|
683
|
102411
|
DISTRIBUTOR OF TSOA PARTS
|
|
|
|
|
Seller shall provide evidence that the article(s) provided in accordance
with this purchase document are new and were obtained from the original
manufacturer identified within this purchase document. An article known
to have been subjected to extreme stress, heat or environment or
obtained from or operated by any government or military source will
not be accepted.
Article(s) on this shipment must have certification from the Federal
Aviation Administration (FAA) Technical Standard Order Authorized
(TSOA) production approval holder or equivalent National Aviation
Authority (NAA) and be identified in accordance with applicable FAA
or NAA Regulations. Seller's evidence shall include original or a certified
true copy of the manufacturer's certificate of conformity (C of C) or
certified true copy of the regulatory airworthiness approval document
certifying that article(s) are new and were produced under FAA or NAA
equivalent, conform to the design data, and are in airworthy condition.
Seller's packing sheet shall reference the manufacturer's C of C and shall
contain control identity of the article(s) on this shipment, as applicable.
The control identification shall be traceable to the article(s) processed
in a single run (same manufacturing date, lot, batch, heat, job or shop
traveler number). When multiple lots are included in one shipment, Seller
shall clearly separate the control identity of the respective lots.
When Airworthiness Directives (AD's) are represented as having been
accomplished, the C of C shall specify AD number, AD amendment number, date, and method of compliance.
|
|
64XX
|
|
|
FAA REQUIREMENTS
|
|
6401
|
688
|
102411 |
DISTRIBUTOR OF PMA PARTS
|
|
|
|
|
Seller shall provide evidence that the article(s) provided in accordance with this
purchase document are new and were obtained from the original manufacturer
identified within this purchase document. An article known to have been
subjected to extreme stress, heat or environment or obtained from or operated
by any government or military source will not be accepted.
Article(s) on this shipment must have Federal Aviation Administration (FAA) Parts
Manufacturer Approval (PMA) or equivalent National Aviation Authority (NAA)
approval and be identified in accordance with applicable FAA or NAA Regulations.
Seller's evidence shall include original or a certified true copy of the manufacturer's
certificate of conformity (C of C) or certified true copy of the regulatory airworthiness
approval document certifying that article(s) are new and were produced under FAA
PMA or NAA equivalent, conform to the design data, and are in airworthy condition.
Seller's packing sheet shall reference the manufacturer's C of C and shall contain control
identity of the article(s) on this shipment, as applicable. The control identification shall
be traceable to the article(s) processed in a single run (same manufacturing date, lot,
batch, heat, job or shop traveler number). When multiple lots are included in one shipment,
Seller shall clearly separate the control identity of the respective lots.
Article(s) on this shipment certified under FAA PMA, may be exported to a European Union
country. As required in the U.S. / European Union Aviation Safety Agreement Technical
Implementation Procedures, PMA certification documentation must contain one of the
following statements (excludes subcomponents), as applicable: "This PMA part is not a
critical component" or "This PMA part is a critical component". In accordance with regulations,
"Critical Component" means a part identified as critical by the design approval holder during
the product type validation process, or otherwise by the exporting authority.
When Airworthiness Directives (AD's) are represented as having been accomplished, the C
of C shall specify AD number, AD amendment number, date, and method of compliance.
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6402
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689
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042211
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SUPPLEMENTAL PMA REQUIREMENTS
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Article(s) on this shipment certified under Federal Aviation Administration (FAA)
Parts Manufacturer Approval (PMA) may be exported to a European Union country. As
required in FAA Order 8130.21G, certification documentation must contain one of
the following statements as applicable: "This PMA part is not a critical component"
or "This PMA part is a critical component". Part criticality is defined
in FAA Regulation 14CFR45.14, Identification of Critical Components.
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6403
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629
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101411
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MAINTENANCE, REPAIR AND OVERHAUL
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Seller's certificated repair station is required to be a Buyer approved repair station
and must sustain such approved status on an on-going basis. Seller shall provide
copy of air agency certificate to Buyer representative upon request. Representatives
of Buyer and/or the Federal Aviation Administration (FAA) may inspect and evaluate
Seller's facilities, systems, data, equipment, personnel and all completed products
processed under this contract. (If Seller is non domestic, the government agency
equivalent to the FAA may conduct such inspection and evaluation.)
Work performed under this contract must be accomplished in compliance with Seller's
applicable valid air agency certificate(s). All documentation required by this contract
and regulation, including dual release airworthiness certification (if required),
must be included with each shipment.
At a minimum Seller shall include with each shipment a signed and completed copy
of FAA Form 8130-3 'Airworthiness Approval' tag for each article. The return to
service must comply with all regulatory requirements including but not limited to,
current FAA orders and memoranda. The airworthiness certification must also comply
with FAA Order 8130.21 latest revision. The FAA Form 8130-3 'Airworthiness Approval'
tag must document the identity of maintenance documents and the associated revision
status and date of each.
If Seller is located in the United States and performs safety-sensitive functions,
as described in 14 CFR 120, Drug and Alcohol Testing Program, Seller must be able
to demonstrate compliance with the antidrug and alcohol misuse prevention programs
for personnel engaged in safety-sensitive functions, including subcontracts at any
tier, for work accomplished under this contract.
In this regard, Seller must provide along with other documents and certifications
a copy of the
1. Form A449 (Antidrug and Alcohol Misuse Prevention Program)
or
2. The FAA signed Antidrug Plan/AMPP Certification Statement for your facility with
each shipment of work accomplished under this contract.
If Seller meets the definition of a hazmat employer under 49 CFR 171.8 definitions
and abbreviations, Seller must have a hazardous materials training program that
meets the training requirements of 49 CFR 172, subpart H, training.
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6404
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685
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011411
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REQUIREMENT FOR EXPORT AIRWORTHINESS CERTIFICATION
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FAA Export airworthiness certification is required for articles specified on this
Purchase Document. Include with each shipment, the original FAA Form 8130-3 Export
Airworthiness approval document.
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6405
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624**
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101210
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FAA CONFORMITY
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1.0. FAA and/or Foreign Civil Airworthiness Authority (FCAA) conformity inspection
and certification is required for items procured on this Purchase Document. Unless
otherwise indicated, Seller shall contact the local FAA/FCAA Representative for
inspection and certification.
2.0. Unless otherwise indicated, the conformity inspection shall be performed at
the Seller or Subcontractor' s point of manufacture as deemed necessary to verify
product conformance to Type Design.
3.0. Seller shall include a legible copy of the FAA Form 8130-9 and the original
FAA Form 8130-3 with the shipment. Foreign government equivalents to FAA Form 8130-3
are acceptable for imported product.
4.0. For a Seller located in a country without a United States bilateral airworthiness
agreement, the FAA may elect to conduct the inspection in accordance with paragraph
2 above, or upon arrival of the product in the U.S.
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6406
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628**
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121609
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REQUIREMENT FOR AIRWORTHINESS CERTIFICATION
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FAA or Foreign Civil Airworthiness Authority (FCAA) airworthiness certification
is required for articles specified on this Purchase Document. Include with each
shipment, the original FAA Form 8130-3 Authorized Release Certificate or foreign
equivalent.
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6407
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673
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121609
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SELLER’S DIRECT SHIP AUTHORIZATION
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Seller is granted direct ship authorization by Boeing for parts shipped on this
order only.
The seller shall place the following statement on all shipping documents:
It is hereby certified that (a) the parts and/or materials reflected herein were
produced under Federal Aviation Administration approved manufacturing and quality
control systems/methods as set forth in FAA Production Certificate No. 700 issued
to The Boeing Company and (b) such parts and/or materials are new and in an airworthy
condition.
(Signed)
Supplier Quality Assurance (title)
If seller has delegated inspection authority, place the following statement on shipping
packing slips:
“Delegated Boeing Inspection Authority has been granted for this supplier.”
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6408
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674
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102411
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PMA REQUIREMENTS
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Article(s) on this shipment must have Federal Aviation Administration (FAA)
Parts Manufacturer Approval (PMA) or equivalent National Aviation Authority
(NAA) approval and be identified in accordance with applicable FAA or NAA
Regulations.
Seller shall certify that article(s) are new and were produced under FAA
PMA or NAA equivalent, conform to the design data, and are in airworthy condition.
Seller's shipping documentation shall contain control identity of the article(s) on
this shipment, as applicable. The control identification shall be traceable to the
article(s) processed in a single run (same manufacturing date, lot, batch, heat,
job or shop traveler number). When multiple lots are included in one shipment,
Seller shall clearly separate the control identity of the respective lots.
Article(s) on this shipment certified under FAA PMA, may be exported to a European
Union country. As required in the U.S. / European Union Aviation Safety Agreement
Technical Implementation Procedures, PMA certification documentation must contain
one of the following statements (excludes subcomponents), as applicable: "This PMA
part is not a critical component" or "This PMA part is a critical component". In
accordance with regulations, "Critical Component" means a part identified as critical
by the design approval holder during the product type validation process, or otherwise
by the exporting authority.
When Airworthiness Directives (AD's) are represented as having been accomplished,
the certificate of conformity shall specify AD number, AD amendment number, date,
and method of compliance.
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67XX
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MISCELLANEOUS
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6701
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663
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040207
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QUALITY REQUIREMENTS FOR BOEING-HERITAGE ARTICLE
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Seller shall comply with the following requirements and flow down all applicable
sections to its subcontractors:
1.0 Seller shall comply with the requirements of Form X31764, "Quality Purchasing
Data Requirements (BCA)", as may be amended from time to time. Such form is
incorporated herein and made a part hereof by this reference. A copy of Form can
be obtained at the following URL: http://www.boeingsuppliers.com/X31764.pdf.
1.1. Seller shall maintain, on file at the Seller's facility, Quality records traceable
to the conformance of product/part numbers delivered to Boeing. Seller shall make
such records available to regulatory authorities and Boeing's authorized representatives.
Seller shall retain such records for a period of not less than (7) seven years from
the date of shipment under each applicable order for all product/part numbers unless
otherwise specified on the order.
At the expiration of such period, Boeing reserves the right to request delivery
of such records. In the event Boeing chooses to exercise this right, Seller shall
promptly deliver such records to Boeing at no additional cost on media agreed to
by both parties.
2.0. Supplier Quality Performance: For full Clause text Click here
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*
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New Clause, no corresponding Clause number assigned under "old" scheme.
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**
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New Clause, "old" number assigned for Boeing internal use only.
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***
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Clause not published in 1/87 edition of DAC 26-730, but was applied as a full text
attachment to purchase orders.
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